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Mineral products and their transport implications
Tin ore was crushed at the mine to a fine mass and
the waste separated out to produce sacks of concentrate (around
60% tin metal). These were taken to local tin smelters. Copper ore
was sorted and broken by hand into small lumps and taken in bulk
(6-12% copper metal) mostly to ports to be shipped to South Wales
for smelting. Arsenic ore was refined (either to the oxide or a
pure form) at the larger mines or special refineries, and packed
in casks.
By far the greatest volume of carriage from the
mines was therefore due to the transportation of copper ore to the
nearest port for shipment to South Wales. The beginnings of the
nineteenth century marked a great era of expansion and growth in
Cornish copper mining but progress was being impeded by the
inadequacies of a slow, congested and sometimes even seasonal
transport infrastructure. Mines in the region were concentrated in
a spatial and structural relationship with the outcrops of granite
and their metamorphic aureoles. However, the geographical
distribution of output shifted temporally as new lodes (and even
districts) were discovered and old ones exhausted.
Mining hinterlands required a substantial
transport network that formed a reliable, economic and high capacity link from mine to port. The transport sector that
served the mining industry required some of the largest
investments in the region and promoters were nearly always those
mineral lords and mine owners and/or bankers who were already
engaged in mining. The development of an effective industrial
transport network had a considerable impact upon the landscape,
involving as it did the construction of extensive railway
trackbeds, bridges, tunnels and aqueducts, as well as harbours and
their associated infrastructure.
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Supplies (coal and timber)
Devon and Cornwall had no suitable coal of its
own, the inferior coals found in north and south Devon being
mainly used domestically and for lime-burning. All the region’s
needs were brought from the coalfields of the Bristol area and
subsequently from South Wales; an unlimited supply made accessible
by sea and navigable river systems. Timber was required in immense
quantities for pump rods and underground props. Pine was found to
be suitable, brought from Scandinavia and Canada, again by sea.
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Mineral ports and harbours
Cornwall has an extensive coastline and a long
maritime tradition but until the late-eighteenth century it had
few large specialised ports. The mining trade was handled by
newly-developed specialist industrial harbours throughout the
region. Pre-eminent amongst these were: Hayle, Copperhouse,
Portreath and Devoran.
These jointly handled almost all
the requirements and output of the mines and industries of west
Cornwall. Smaller harbours were also built at St. Agnes, Par and
Charlestown. Harbours and quays at Newquay, St Michael’s Mount,
Porthleven, Looe, Calstock, Morwellham and New Quay were enlarged
to cope with several phases of the expansion of mineral output.
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Mule
trains
Until the nineteenth century horse and cart
transport was rarely used for the carriage of ore and coal as the
track ways and roads of the mining districts were totally
unsuitable for wheeled transport of any kind, particularly in wet
winter months. Pack-horses and most commonly mules were
universally adopted and became a highly visible feature of the
landscape. Stables were purpose-built for large numbers of the
animals; in 1800 Matthew Boulton estimated that there were 1,500
mules engaged in the copper ore–coal trade with West Cornwall
mines. To this may be added a similar number of horses and mules
that worked on the mines themselves and in ancillary industries.
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A mule carried a load
of around 150kg in leather or sail-cloth sacks slung across a
wooden saddle. (They could however haul up to seven times as much
if the load was in a wagon riding on iron rails). Mule packing
frequently involved journeys of 30km a day or more with the laden
mules working from daybreak to midnight in summer. In winter
however, tracks often became impassable due to heavy rain and mud,
adding to the logistical bottleneck of transporting coal to and
copper ore from, the mines. During the Napoleonic Wars (1803-
1815) the steep rise in the price of fodder side-lined the mules
and caused the emergence of tramways and railways; some of the
first railways in the world.
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Mineral tramways and
railways
Cast iron rails were first adopted in
Coalbrookdale (Shropshire) in 1767 and short industrial tramways
were soon in use at mines and quarries across the country. Far
heavier loads could now be moved, by the same power, than on the
finest road surface. During the 1820s, many of the more important
mines in the region adopted horse-drawn tramways to link
production shafts and dressing floors. Traction continued to be
provided by horse and mule power until steam locomotives were
introduced.
The early Cornish tramroads and railways were
built to link copper mines with mineral ports. Up until the early
nineteenth century practically the entire copper mining region was
within a 13km radius of Carn Brea Hill.
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Portreath Plateway
(1809) (Camborne and Redruth Mining District)
Portreath Plateway, the first of the mineral
lines, was started in 1809 to link the copper mines of North Downs
and the Gwennap district with the harbour of Portreath on the
north coast. It was leased from the Bassets of Tehidy and promoted
by the Williams family and their friends the Foxes of Falmouth.
Gwennap parish alone produced one third of the total output of
Cornish copper and mines such as Poldice benefited greatly from
the new plateway. Poldice was both the richest mine in Gwennap and
the last to close down (in 1873). It had gradually switched from
tin to prolific copper production during the last quarter of the
eighteenth century.
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Redruth and Chasewater Railway (1824) (Gwennap Mining District)
John Taylor (1779-1863), industrial rival to the
Lemons, the Williams and the Foxes, built the Redruth and
Chasewater Railway in 1824 to link the principal mines which he
leased in Gwennap - including Consolidated - to his new port at
Devoran. This was built on one of the estuaries above Falmouth
Harbour on the south coast.
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Hayle Railway
(1834) (Port of Hayle)
The Hayle Railway linked the Redruth-Camborne
district to the port of Hayle from 1834 to 1839. The Portreath
Branch was constructed in 1837. This was intended to capture the
trade of the rich mines in the district north of Carn Brea.
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Luxulyan Valley
In 1829 Joseph Thomas Austen (later changing his
name to Treffry) opened a canal from Par to the foot of Penpillick
Hill, later to be extended to Ponts Mill. This connected with a
railway to Lanescot Mine and via an inclined plane to the rapidly
expanding Fowey Consols. Ten years later work began on another
incline (to be worked by water wheel) through Carmears woods to
terminate near the viaduct/aqueduct which spanned the Luxulyan
Valley. After leaving the viaduct the line terminated at Molinnis
near Bugle. In 1844 Treffry turned his attention to the north
coast and constructed a railway from Newquay harbour to St Dennis
with a branch to East Wheal Rose. The line was completed in 1849
and was the beginning of what was to become the Cornwall Minerals
Railway.
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Liskeard and Caradon Railway (1844 - 1915) (Caradon Mining
District)
This railway was started in 1844 and linked the
Liskeard & Looe Union Canal at Moorswater to South Caradon Mine.
In 1846 the line was extended to Minions and Cheesewring Quarry
via a long incline at Gonamena. Further extensions took place over
the years including the incorporation of the Kilmar Railway and a
route around Caradon Hill, taking in more productive mines such as
East Caradon and Marke Valley Mine, and avoiding the Gonamena
incline. By the late 1850s the canal was proving to be inadequate
due to the increasing traffic and so the canal company constructed
a railway, mostly built on the bed of the canal. This gave the
railway a direct route to the port of Looe.
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The East Cornwall Mineral Railway (Tamar Valley Mining District)
The first turf of the Tamar, Kit Hill and
Callington Railway was cut in 1863, and the line was completed as
the East Cornwall Minerals Railway in 1872. The line connected the
mines in the Kit Hill-Gunnislake area with the port of Calstock.
The railway above Calstock (worked by two steam locomotives) was
connected to the Calstock quays and the River Tamar by a
rope-worked single track incline with a passing loop at its
mid-way point. The line was taken over in 1901 by the Plymouth,
Devonport & South Western Junction Railway. The Calstock viaduct
was built in 1907 and subsequently the Calstock incline was
abandoned and a fifteen ton wagon lift was constructed against one
of the viaduct piers. This was dismantled and sold for scrap in
1934.
Other railways constructed in Cornwall and West
Devon to link developing industrial areas to the coast were: the
Pentewan Railway (1829) connecting St Austell to Pentewan; the
Bodmin and Wadebridge Railway (1834); the Newquay to St. Dennis
line (1849) with its branch to the Newlyn East lead mines; the
Fowey Consols to Par line (1851) replacing the Par canal; and the
line linking Devon Great Consols to Morwelham (1857).
The Pentewan Railway was built in 1829 by Sir
Christopher Hawkins primarily for china clay traffic, although
there was however a siding near London Apprentice that served
Polgooth Mine. It was not until 1874 that a locomotive replaced
horses. The silting of the harbour at Pentewan combined with the
reluctance of the clay companies to transport their clay by horse
and cart to the terminus at St Austell brought about the closure
of the line in 1918.
With the completion of Brunel’s Royal Albert
Bridge (1859) across the River Tamar, Cornwall had, for the first
time, a main line connection to the rest of Britain. Some sections
of mineral railways were converted to passenger use, but many
remained predominantly or wholly industrial carriers for the
remainder of their working lives.
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Canals
Canals were generally not a practical option for
moving minerals and supplies, particularly in the western part of
the nominated Site. For one thing, the mines were in relatively
easy reach of navigable water; for another, many mines were on or
close to the granite uplands. There were some notable exceptions.
At Carclaze Mine, a tin open-work near St Austell, a subterranean
canal was in operation from around 1720-31. This ran beneath the
length of the pit and was connected to it by a 40m deep shaft down
which ore was lowered into the barges. These were made of oak, 2 x
1.5 x 0.3m deep, with flat bottoms and were simply floated out to
the stamps and dressing floors nearly 1km away.
The Tavistock Canal (built 1803-17) was 7.2km and
was constructed by Taylor to link the copper mines that he managed
in the Tavistock area with the River Tamar, the principal
transport highway to the sea at Plymouth. A 2.4km tunnel carried
it beneath the high ground of Morwell Down and an inclined plane
connected the Morwellham canal basin with the quays below.
The Liskeard & Looe Union Canal (opened in 1827)
connected Moorswater with Looe. The canal owed its success to the
discovery of copper ore at South Caradon Mine in 1836 and to the
considerable traffic of the Caradon mines and granite quarries
thereafter. From 1844 the Liskeard & Caradon Railway linked South
Caradon with the inland canal terminus at Moorswater.
By the late 1850s the canal was proving to be
inadequate due to the high level of mineral output from the
Caradon mining district and so, in 1860, the canal company
extended the railway down to Looe. This initially relieved
congestion on the canal and then swiftly replaced it.
The Par Canal (opened in 1829) was constructed by
Treffry from Par to the foot of Penpillick Hill and later extended
to Ponts Mill. This connected with a railway to Lanescot Mine and
via an inclined plane to Fowey Consols, a large and very rich mine
owned by Treffry.
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